HEAT EXCHANGERS and COOLING SYSTEMS
GAS CONDITIONING TOWERS
When performing exhaust gas cleaning, the exhaust gas needs to be cooled down prior to starting the cleaning process. Otherwise, the hot exhaust gases can damage and reduce the life of fabric filter bags in the dust collector. Cooling the exhaust gases in a gas conditioning tower can maximize uptime and decrease costly maintenance.
We inject very fine water droplets into the gas conditioning tower to cool the hot exhaust gas, evaporating the heat and achieving the desired temperature for the subsequent exhaust gas cleaning.
To maximize operational safety, the water droplets are uniformly atomized and flow evenly through the evaporation section. Two-component compressed-air nozzles or one-component high-pressure nozzles are used in order to efficiently disperse the cooling water. Depending on the application, the exhaust gas flows vertically from the top down or from the bottom up.

GAS CONDITIONING TOWERS
Mass Coolers
Where brief temperature fluctuations occur, such as in batch processes, air pollution control components work as thermal energy stores. Mass heat storage effect occurs when the heat transferred to the sheet metal walls causes the material to heat up.
Scheuch mass cooler harnesses this effect to balance exhaust gas temperatures. It can also serve as a spark separator. The sheet stacks incorporated into the mass coolers have been calculated to produce optimum thermal characteristics and reduce the sheeting volume to a minimum. Depending on the required cooling output, the design focuses on either free-standing coolers or individual mass cooler stacks in extraction lines.


GAS CONDITIONING TOWERS
Mixed Air/Fresh Air Cooling
When a facility needs occasional minor cooling or has cooler partial air flows available, it uses mixed air cooling. The mixed air is drawn into the mixing section by temperature-controlled flaps or by axial fans. Structural costs are much lower compared to other cooling systems. However, since this increases the volumetric air flow, the air pollution control equipment must be larger in scale.


